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Plastic Building Rebar Chair Injection Mould

Part Size: 80*90mm
Part Resin: Recycled material, customer provided
Mould Steel: Anti-erosion 2316
Mould Base: S50C
No.s of Cavity: 24
Injection System: Cold runner
Mould Gate: Side gate, open type
T1 Time: 3D scanning + design need 3 days; mould making needs 40-50 days

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Mould Video

Final Mould & Product

Why Choosing Our SWY MOULD?

SWY MOULD Making Process

Feedback From SWY MOULD Customers

Final Product & Mould

What we can make are not only pictures shown, you are welcome to send us your samples or design, and we will discuss the better solution to make good quality at the most reasonable price. Even if you only have ideas, we can cooperate from the beginning. The hardest is not cooperation, it's getting started, SWY MOULD believes if we get started, you will cooperate with us longer.

How To Make A Good Plastic Rebar Support Mould?

Making a high-quality plastic tile leveler mould involves several key steps. At SWY MOULD, we will diligently follow each stage of the process and provide weekly reports with pictures and videos. Additionally, during mass production, it's crucial to maintain the moulds daily. Establishing a routine for regular inspection of wear, especially on ejector pins and sealing surfaces, will ensure the moulds remain in optimal condition.

Design and Specifications

1. Start with a detailed design of the tile leveler. Consider dimensions, shape, and features like slots or locking mechanisms.
2. Create a precise 3D mould design, ensuring all dimensions are accurate.
Material Selection

Choose the right type of steel for the mold based on the expected production volume and type of plastic used. Common choices include P20, H13, S136, or 718H steel for durability and heat resistance.
Mold Components

1. Design the mould with two halves: the cavity (for shaping the tile leveler) and the core (for any internal features).
2. Include features for ejecting the finished product, such as ejector pins or plates.

Machining and Fabrication

1. Use high precision machining to fabricate the mould accurately. Ensure high precision to avoid defects in the final product.
2. Consider surface finishes that will enhance the release of the molded parts.
Assembly and Testing

1. Assemble the mould carefully, ensuring that all components fit together correctly.
2. Run initial tests with the mould to check for any issues in production, such as air traps or incomplete fills.
Adjustments and Optimization

1. Make any necessary adjustments based on test results. This may include modifying cooling channels or adjusting dimensions.
2. Optimize the mould for production efficiency, reducing cycle times if possible.

Why Choosing Our SWY MOULD?

Being a plastic injection mould maker today means more than just cutting steel.
A plastic mould maker should support the injection moulding customer from the beginning of a new part concept to mass production, especially when using plastic injection moulds to reduce cycle times.
The plastic mould maker should know what questions to ask and be on the lookout for part design issues that could make moulding and mould construction difficult. Changes made at the early stages could save the moulder thousands of dollars in waste regarding rejects and slow cycle times. This means the customers can make more money, complete the products sooner, and won't suffer the stress and headaches associated with poor decision-making that often happens at the start of a product development cycle.
The plastic mould maker should also be present during mould commissioning. Most often new moulds have not been tested in a production environment and will usually have some minor issues related to mould manufacture. The mould maker needs to see the effect on production and discuss the best way to fix it with the customer. Another reason why a mould maker should be present during commissioning is to ensure water circuits are connected correctly. Water circuits must not be looped as this can cause part quality problems such as warpage. If customers can't come to our factory for mould testing, SWY MOULD will take videos and send machine setting parameters sheets to customers for reference. Later if there are any problems during customer mass production, SWY MOULD will instruct and give professional advice.
We're sincere in inviting your visit, communication and cooperation, and are looking forward to being your excellent mould supplier!

About Us

Taizhou Saiweiyue Mould & Plastic Co., Ltd. is a professional manufacturer of plastic injection mould. Our company is located in mould industrial zone of Huangyan, which has a unique policy advantage and geographical advantage. We do not only provide technical support for our customers but also offer them a complete solution in the plastic injection molding industry.

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