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Plastic Raised Floor Mould
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Plastic Raised Floor Mould Manufacturer

SWY MOULD has long been a leader in the production of plastic raised floor moulds, and plastic adjustable pedestal moulds, leveraging years of experience and a wealth of expertise in this specialized field. Our success is driven by a dedicated and cohesive team of designers, engineers, and marketing consultants, who collaboratively manage all our injection mould projects. This synergy is the key to our rapid project turnaround times and consistently high customer satisfaction.

What Is Plastic Raised Floor?

Plastic raised floors typically refer to two distinct applications:
1. Outdoor Applications---Plastic Adjustable Pedestals
*Purpose: creating level surfaces on uneven ground, such as terraces, gardens, or walkways.
*Components: plastic adjustable pedestals that support floor tiles or pavers.
*Benefits: easy installation, drainage, and adjustable height.


2. Industrial Applications---Raised Floor Panels
*Purpose: providing a durable, easily accessible floor for industrial settings.
*Components: interlocking plastic panels that create a raised platform.
*Benefits: chemical resistance, easy cleaning, and load-bearing capacity.

 
plastic raised floor

 

Key characteristics of plastic raised floors

*Lightweight: easier to install and transport compared to traditional materials.
*Durable: resistant to various environmental factors, depending on the specific type.
*Versatile: suitable for both indoor and outdoor use, depending on the application.  
*Cost-effective: often a more economical option than traditional materials.
*Low maintenance: requires minimal upkeep.

 
Main parts of plastic raised floor
 
  • Spacer tabs
    The head can be fitted with spacer tabs, to give the desired opening between tiles (for water drainage and ventilation).
  • Head
    The head of the support is screwed directly on to the base,or on to the extender. Diameter of 150 mm can be fitted with various components to Support differing surfaces.
  • Fix collar
    Fix and lock the screws after adjustment, ensure pedestals are secured at desired heights and are easily removed when not required.
  • Base
    The base can be simply positioned or fixed to any substrate.
  • Shim
    For use with marble, stone slabs, granite pavers, etc. for: added anti-slip performance; shock and sound absorption; compensation for stone thickness variation.
  • Extender
    Extend and add height of adjustable pedestal with diameter120mm.
  • Adjustment ring
    Diameter115 mm; screw pitch reversed; adjust height of pedestals.
  • Base slope corrector
    Compensate slope from 0%-5% Assembled on bottom of pedestals Can be choose to use it or not for different installation condition.
If you have other shapes and sizes of samples, please send us samples by delivery, so that we can customize mould for you.
Email: shine@swymould.com
WhatsApp: +86 15757668880

Understanding Your Needs First

Before diving into potential plastic raised floor mould manufacturers, it's essential to clarify your specific requirements:

1. Mould type: do you need a single-cavity or multi-cavity mould?
Single-cavity: suitable for low production volumes or complex parts.
Multi-cavity: ideal for high production volumes and simple part designs.
Hot runner: can improve efficiency and part quality for certain applications. (some moulds only can use cold runner)
 
2. Production volume: what is your expected production output?
This will directly impact the mold's complexity and cost, also influence the mould steel that will use.
High-volume production often justifies the investment in multi-cavity molds or hot runner systems.
 
3. Material: what type of plastic will be used for the raised floor?
The chosen plastic will affect mold material selection, processing parameters, and part properties.
Common options for raised floors might include polypropylene (PP), polyethylene (PE), ABS, or recycled material.
 
4. Dimensions and design: what are the exact specifications for the raised floor?
Detailed CAD drawings or physical samples are essential.
Consider factors like wall thickness, undercuts, and draft angles for moldability.
 
5.Customization: do you require any specific features or customizations?
Specify any unique features, such as ribs, textures, or inserts.
These elements can impact mold complexity and cost.
 
6.Additional considerations:
Tolerances: define acceptable dimensional variations for the raised floor.
Surface finish: specify the desired surface appearance (e.g., matte, glossy).
Mold life: estimate the number of parts you expect to produce before mold replacement.
Budget: establish a target price range for the mold.

By providing clear and detailed information about your project, you can streamline the quotation process and increase the likelihood of finding a suitable mold manufacturer.

Advantages Of Making Injection Mould With SWY MOULD

  • <h2><span style="font-size:30px;"><strong><span style="color:#000000;"><span style="line-height:1.5;"><span style="font-family:Calibri;">Expertise & Experience</span></span></span></strong></span></h2>

    SWY MOULD has in-depth knowledge of mould design, manufacturing, and injection moulding processes. This expertise ensures optimal product quality and efficiency.

  • <h2><span style="font-size:30px;"><strong><span style="color:#000000;"><span style="line-height:1.5;"><span style="font-family:Calibri;">Cost-Effective Production</span></span></span></strong></span></h2>

    SWY MOULD offers competitive pricing due to economies of scale, specialized equipment, and efficient production processes.

  • <h2><span style="font-size:30px;"><strong><span style="color:#000000;"><span style="line-height:1.5;"><span style="font-family:Calibri;">Time Efficiency</span></span></span></strong></span></h2>

    Experienced SWY MOULD can streamline the production process, reducing lead times and getting your product to market faster.

  • <h2><span style="font-size:30px;"><span style="color:#000000;"><span style="line-height:1.5;"><strong><span style="font-family:Calibri;">Quality Assurance</span></strong></span></span></span></h2>

    Reputable SWY MOULD have robust quality control systems in place to maintain product consistency and reliability.

  • <h2><span style="font-size:30px;"><span style="color:#000000;"><span style="line-height:1.5;"><strong><span style="font-family:Calibri;">Customization</span></strong></span></span></span></h2>

    Injection moulding is highly customizable, allowing for precise product specifications to meet your exact requirements.

  • <h2><span style="font-size:30px;"><span style="color:#000000;"><span style="line-height:1.5;"><strong><span style="font-family:Calibri;">Supply Chain Management</span></strong></span></span></span></h2>

    SWY MOULD handles material sourcing and logistics if you need, simplifying your supply chain. Also we can mass production and send you final products.

  • SWY MOULD has in-depth knowledge of mould design, manufacturing, and injection moulding processes. This expertise ensures optimal product quality and efficiency.

  • SWY MOULD offers competitive pricing due to economies of scale, specialized equipment, and efficient production processes.

  • Experienced SWY MOULD can streamline the production process, reducing lead times and getting your product to market faster.

  • Reputable SWY MOULD have robust quality control systems in place to maintain product consistency and reliability.

  • Injection moulding is highly customizable, allowing for precise product specifications to meet your exact requirements.

  • SWY MOULD handles material sourcing and logistics if you need, simplifying your supply chain. Also we can mass production and send you final products.

How To Maintain Injection Mould?

Proper maintenance of injection molds is crucial for ensuring product quality, extending mold life, and minimizing downtime. Here's a comprehensive guide:

1.Regular inspection and cleaning
Visual inspection: regularly check for wear, cracks, or damage.
Cleaning: remove plastic residue, scale, and other contaminants using appropriate cleaning methods (ultrasonic cleaning, chemical cleaning, dry ice blasting).
Cooling channels: clean and inspect to prevent blockages and scale buildup.
Ejector pins: check for wear, damage, and proper lubrication.

2.Lubrication
Proper lubricants: use lubricants specifically designed for injection molds.
Application: apply lubricant to moving parts like ejector pins, guide pins, and sliders.
Frequency: lubricate regularly based on production volume and mold conditions.

3.Temperature control
Accurate settings: maintain consistent mold temperatures for optimal part quality.
Cooling system: ensure efficient cooling to prevent overheating and part defects.
Heating elements: inspect for damage and proper functionality.

4.Component replacement
Wear indicators: monitor wear indicators on components like ejector pins, guide bushings, and seals.
Timely replacement: replace worn components to prevent failures and maintain mold performance.

5.Storage
Clean and dry: store molds in a clean and dry environment to prevent corrosion.
Covering: protect molds from dust and damage with covers.
Separation: separate mold halves to prevent warping.

6.Additional tips
Operator training: ensure operators understand proper mold handling and maintenance procedures.
Preventive maintenance: establish a regular maintenance schedule.
Spare parts: keep essential spare parts on hand to minimize downtime.
Mold documentation: maintain detailed records of mold history and maintenance.

Common FAQ From SWY MOULD Customers

  • Q2: How to go to your factory?

    A2: From Shanghai-3 hours by train; from Guangzhou-2 hours by aeroplane; from Wenzhou-1 hour by train; from Ningbo-1 hour by train; from Hangzhou-2 hours by train; our factory to Luqiao airport is around 1 hour, to Taizhou Xi train station is around 20 minutes, and to Taizhou train station is around 40 minutes.
    You can send the information about the flight or train to us, we can arrange to pick you up. We can book a nice hotel at a reasonable price for you first if you need. Welcome to contact us, and we will offer you the most thoughtful arrangements.

  • Q3: How long is your delivery time?

    A3: Our typical delivery time for injection molds is 35-55 business days. However, we understand the importance of timely delivery and strive to expedite the process whenever possible without compromising quality. Factors such as mold complexity and order volume can influence the final timeline. We'll provide you with a specific delivery estimate once we have a complete understanding of your project requirements.

  • Q4: How about your after-sale service?

    A4: We offer a 3-year warranty on our molds, excluding damages caused by human error or accidents. Beyond the warranty, we are committed to providing ongoing support. Our team aims to respond to customer inquiries within 24 hours. In addition to supplying wear parts, we offer technical assistance and guidance to maximize mold lifespan. We value customer feedback and continuously strive to improve our services.

  • Q5: I have an idea for a new product, but I don't know if it can be manufactured, can you help?

    A5: Absolutely! We can help you bring your product idea to life. Our process begins with a thorough understanding of your concept. We'll work closely with you to refine your idea and create detailed product specifications.
    Next, we can create 3D prototypes or functional prototypes to visualize and test your product. Based on the prototype's performance, we'll conduct a Design for Manufacturing (DFM) analysis to identify potential challenges and optimize the design for efficient production.
    If your product is suitable for injection molding, we can create detailed mold designs and produce high-quality plastic parts. We also offer mold flow analysis to ensure optimal part quality and prevent defects.
    Our goal is to provide a seamless transition from concept to production, minimizing risks and maximizing your product's success.

  • Q6: Can you help us ship the plastic mould?

    A6: Yes, with honour. We offer comprehensive shipping services to ensure your mold arrives safely and on time. We have established partnerships with reliable shipping companies to provide competitive rates for air freight, ocean freight, and courier services.
    To safeguard your investment, we offer shipping insurance as an optional service. Our team can also handle the preparation of necessary shipping documents, including commercial invoices, packing lists, and certificates of origin. For added convenience, we can assist with customs clearance procedures at your end, if required.
    We have a proven track record of successfully exporting molds to customers worldwide, and we're committed to making the shipping process as smooth as possible for you.

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